Key Insights
The North America process automation market, valued at $39.52 billion in 2025, is projected to experience steady growth, driven by increasing demand for enhanced operational efficiency and productivity across key industries. The market's Compound Annual Growth Rate (CAGR) of 2.83% from 2019 to 2024 suggests a continued, albeit moderate, expansion through 2033. Several factors contribute to this growth. The oil and gas, chemical, and power & utilities sectors are major drivers, investing heavily in automation to optimize resource utilization, improve safety, and meet stringent regulatory requirements. Advancements in software, particularly in areas like advanced regulatory control and multivariable modeling, are further enhancing the capabilities and appeal of process automation systems. The shift towards wireless communication protocols is also gaining traction, offering greater flexibility and reduced installation costs. However, the market faces certain restraints, including high initial investment costs for advanced systems and the need for skilled personnel to implement and maintain these complex technologies. Competition among established players like Honeywell, Emerson, Siemens, and Rockwell Automation remains intense, fostering innovation and driving down prices.
Within North America, the United States holds the largest market share, followed by Canada and Mexico. The significant industrial base in the US, coupled with ongoing investments in modernization and digitalization initiatives, fuels this dominance. Growth in the Canadian market is expected to be driven by similar factors, although at a slightly slower pace. The Mexican market is anticipated to witness moderate growth, primarily supported by expansion in the manufacturing and petrochemical sectors. Looking ahead, the focus will likely shift towards integrating process automation with other technologies like artificial intelligence and the Industrial Internet of Things (IIoT) to unlock further efficiency gains and create truly intelligent, self-optimizing industrial operations. This integration will necessitate continued investment in skilled workforce development and the evolution of cybersecurity protocols to address the inherent risks of increasingly interconnected systems.
North America Process Automation Market: A Comprehensive Report (2019-2033)
This in-depth report provides a comprehensive analysis of the North America process automation market, encompassing market size, segmentation, competitive landscape, and future growth prospects. The study period covers 2019-2033, with 2025 as the base year and forecast period spanning 2025-2033. Key players like Honeywell International Inc, Yokogawa Electric, Emerson Electric Co, Siemens AG, General Electric Co, Schneider Electric SE, Omron Corporation, Fuji Electric, Rockwell Automation Inc, Delta Electronics Limited, ABB Limited, and Mitsubishi Electric are analyzed in detail. The report is crucial for industry stakeholders, investors, and researchers seeking to understand the dynamics and opportunities within this rapidly evolving market.
North America Process Automation Market Market Structure & Competitive Dynamics
The North American process automation market exhibits a moderately consolidated structure, with several major players holding significant market share. The market is characterized by intense competition, driven by technological innovation and ongoing mergers and acquisitions (M&A) activities. Innovation ecosystems are thriving, particularly in areas such as artificial intelligence (AI) and Industrial Internet of Things (IIoT) integration. Regulatory frameworks, particularly concerning safety and data security, play a crucial role in shaping market dynamics. Product substitutes are limited, although advancements in software and digital solutions are continuously challenging traditional hardware-centric approaches. End-user trends, including a growing focus on sustainability and operational efficiency, are impacting product demand.
- Market Concentration: The top 5 players account for approximately xx% of the total market share in 2025, indicating a moderately consolidated market.
- M&A Activity: The market witnessed xx M&A deals between 2019 and 2024, with an aggregate deal value of approximately $xx Million. These deals primarily focused on expanding product portfolios and enhancing technological capabilities.
- Regulatory Landscape: Stringent safety regulations and data privacy mandates influence technological choices and implementation strategies across different sectors.
- End-User Trends: Increasing adoption of automation solutions driven by the need for optimized operations, enhanced productivity, and improved worker safety across diverse sectors.
North America Process Automation Market Industry Trends & Insights
The North American process automation market is experiencing robust growth, fueled by the accelerating adoption of Industry 4.0 technologies and a strong push towards operational excellence and sustainability. Artificial intelligence (AI), machine learning (ML), and big data analytics are transforming operational efficiency and productivity across diverse sectors. A key trend is the synergistic convergence of IT and operational technology (OT), resulting in more integrated and intelligent automation solutions that deliver significant improvements in real-time decision-making and predictive maintenance. The increasing demand for advanced process control (APC) solutions, including model predictive control (MPC), reflects a broader industry focus on enhanced optimization, reduced operational costs, and minimized waste. Furthermore, growing consumer demand for sustainable products is driving manufacturers to adopt eco-conscious automation technologies, further accelerating market expansion. The compound annual growth rate (CAGR) for the market during the forecast period (2025-2033) is estimated to be xx%. Market penetration of process automation solutions is steadily increasing across various industries, with projections indicating an xx% penetration rate in the Oil and Gas sector by 2025.
Dominant Markets & Segments in North America Process Automation Market
The United States constitutes the largest segment of the North American process automation market, driven by a powerful industrial base, substantial infrastructure development, and the presence of leading industrial players. Within system types, the demand for sophisticated software solutions, encompassing APC and advanced regulatory control systems, is experiencing the most rapid growth. The oil and gas industry remains the dominant end-user segment, followed closely by the chemical and petrochemical industry, reflecting the high capital expenditure and stringent safety regulations prevalent in these sectors.
Key Drivers for US Dominance: Robust industrial base, substantial technological advancements, and significant investments in automation technologies fostering innovation and rapid deployment.
Key Drivers for Software Segment Dominance: Growing demand for enhanced operational efficiency, optimization, predictive maintenance, and minimizing downtime leading to increased ROI.
Key Drivers for Oil & Gas Segment Dominance: High capital expenditure, ongoing digital transformation initiatives aimed at improving safety and efficiency, and stringent safety regulations driving the adoption of advanced automation.
Leading Region: United States
Leading Country: United States
Leading System Type: Advanced Regulatory Control Software
Leading End-user Industry: Oil and Gas
North America Process Automation Market Product Innovations
Recent product innovations highlight the convergence of advanced technologies, including AI, machine learning, and cloud computing. New solutions are focusing on improved data analytics, predictive maintenance, and enhanced safety features. Emerson's new comprehensive automation platform, launched in March 2024, exemplifies this trend, offering an integrated approach to process automation encompassing SCADA, MES, and operations management software alongside traditional DCS and SIS technologies. The integration of generative AI capabilities, as showcased by Rockwell Automation and Microsoft's partnership, is further accelerating the development of intelligent and adaptable automation solutions.
Report Segmentation & Scope
The report provides a comprehensive segmentation of the North American process automation market across key parameters:
By System Type: System Hardware, Sensors and Transmitters, Software (APC: Standalone and Customized Solutions, Advanced Regulatory Control, Multivariable Model, Inferential and Sequential). The software segment is projected to experience substantial growth, driven by the increasing demand for advanced control and optimization capabilities, particularly in areas like predictive maintenance and real-time process optimization.
By End-user Industry: Oil and Gas, Chemical and Petrochemical, Power and Utilities, Water and Wastewater, Food and Beverage, Paper and Pulp, Pharmaceutical, and Other End-user Industries. The Oil & Gas sector is anticipated to remain the largest end-user segment throughout the forecast period due to its high capital expenditure and the need for enhanced safety and operational efficiency.
By Country: United States, Canada. The United States is projected to maintain its market dominance, reflecting its robust industrial base and substantial investments in automation technologies.
By Communication Protocol: Wired, Wireless. Wireless communication protocols are expected to experience increased adoption rates due to cost savings, ease of installation, and flexibility in deployment.
Key Drivers of North America Process Automation Market Growth
The North American process automation market is driven by several key factors:
- Technological Advancements: The continuous development of advanced technologies like AI, ML, and IoT is driving the adoption of smarter and more efficient automation solutions.
- Economic Growth: Strong economic growth across various sectors is increasing investment in process automation to enhance productivity and efficiency.
- Regulatory Compliance: Stringent environmental regulations and safety standards are compelling industries to adopt advanced automation solutions to mitigate risks and improve operational safety.
Challenges in the North America Process Automation Market Sector
Despite significant growth potential, the North American process automation market faces several challenges:
- High Initial Investment Costs: Implementing advanced automation solutions requires substantial upfront investment, potentially creating a barrier to entry for smaller businesses. However, the long-term ROI and efficiency gains often outweigh the initial costs.
- Integration Complexity: Integrating new automation systems with existing legacy infrastructure can be complex and time-consuming, requiring specialized expertise and careful planning.
- Cybersecurity Risks: The increasing interconnectedness of automation systems enhances vulnerability to cyberattacks, necessitating robust cybersecurity measures and continuous monitoring to mitigate risks.
- Skills Gap: A shortage of skilled professionals capable of designing, implementing, and maintaining sophisticated automation systems can hinder market growth.
Leading Players in the North America Process Automation Market Market
- Honeywell International Inc
- Yokogawa Electric
- Emerson Electric Co
- Siemens AG
- General Electric Co
- Schneider Electric SE
- Omron Corporation
- Fuji Electric
- Rockwell Automation Inc
- Delta Electronics Limited
- ABB Limited
- Mitsubishi Electric
Key Developments in North America Process Automation Market Sector
- March 2024: Emerson launched a new comprehensive automation platform integrating SCADA, MES, and operations management software with DCS and SIS technologies. This integrated approach enhances operational efficiency, sustainability, and provides a holistic view of the process.
- October 2023: Rockwell Automation and Microsoft expanded their partnership to leverage generative AI for enhanced productivity and faster time-to-market in industrial automation. This collaboration highlights the growing importance of AI in driving innovation and efficiency in the sector.
Strategic North America Process Automation Market Market Outlook
The North American process automation market is poised for sustained growth, driven by the continuous adoption of advanced technologies and the growing need for optimized operations across various industries. Strategic opportunities lie in developing innovative solutions focusing on sustainability, data security, and seamless integration with existing systems. Companies that can effectively leverage AI and machine learning to enhance operational efficiency and reduce costs are expected to gain a competitive advantage. The market's future trajectory is strongly linked to continued technological innovation and evolving industry needs.
North America Process Automation Market Segmentation
-
1. Communication Protocol
- 1.1. Wired
- 1.2. Wireless
-
2. System Type
-
2.1. By System Hardware
- 2.1.1. Supervis
- 2.1.2. Distributed Control System (DCS)
- 2.1.3. Programmable Logic Controller (PLC)
- 2.1.4. Valves and Actuators
- 2.1.5. Electric Motors
- 2.1.6. Human Machine Interface (HMI)
- 2.1.7. Process Safety Systems
- 2.1.8. Sensors and Transmitters
-
2.2. By Software Type
-
2.2.1. APC (Standalone and Customized Solutions)
- 2.2.1.1. Advanced Regulatory Control
- 2.2.1.2. Multivariable Model
- 2.2.1.3. Inferential and Sequential
- 2.2.2. Data Analytics and Reporting-based Software
- 2.2.3. Manufacturing Execution Systems (MES)
- 2.2.4. Other Software and Services
-
2.2.1. APC (Standalone and Customized Solutions)
-
2.1. By System Hardware
-
3. End-user Industry
- 3.1. Oil and Gas
- 3.2. Chemical and Petrochemical
- 3.3. Power and Utilities
- 3.4. Water and Wastewater
- 3.5. Food and Beverage
- 3.6. Paper and Pulp
- 3.7. Pharmaceutical
- 3.8. Other End-user Industries
North America Process Automation Market Segmentation By Geography
-
1. North America
- 1.1. United States
- 1.2. Canada
- 1.3. Mexico
North America Process Automation Market REPORT HIGHLIGHTS
| Aspects | Details |
|---|---|
| Study Period | 2019-2033 |
| Base Year | 2024 |
| Estimated Year | 2025 |
| Forecast Period | 2025-2033 |
| Historical Period | 2019-2024 |
| Growth Rate | CAGR of 2.83% from 2019-2033 |
| Segmentation |
|
Table of Contents
- 1. Introduction
- 1.1. Research Scope
- 1.2. Market Segmentation
- 1.3. Research Methodology
- 1.4. Definitions and Assumptions
- 2. Executive Summary
- 2.1. Introduction
- 3. Market Dynamics
- 3.1. Introduction
- 3.2. Market Drivers
- 3.2.1. Growing Emphasis on Energy Efficiency and Cost Reduction; Demand for Safety Automation Systems; Emergence of IIoT
- 3.3. Market Restrains
- 3.3.1. Initial Outlay Needed For the Systems Installation and Ongoing Maintenance Expenses
- 3.4. Market Trends
- 3.4.1. Oil and Gas Industry to Witness Significant Growth
- 4. Market Factor Analysis
- 4.1. Porters Five Forces
- 4.2. Supply/Value Chain
- 4.3. PESTEL analysis
- 4.4. Market Entropy
- 4.5. Patent/Trademark Analysis
- 5. North America Process Automation Market Analysis, Insights and Forecast, 2019-2031
- 5.1. Market Analysis, Insights and Forecast - by Communication Protocol
- 5.1.1. Wired
- 5.1.2. Wireless
- 5.2. Market Analysis, Insights and Forecast - by System Type
- 5.2.1. By System Hardware
- 5.2.1.1. Supervis
- 5.2.1.2. Distributed Control System (DCS)
- 5.2.1.3. Programmable Logic Controller (PLC)
- 5.2.1.4. Valves and Actuators
- 5.2.1.5. Electric Motors
- 5.2.1.6. Human Machine Interface (HMI)
- 5.2.1.7. Process Safety Systems
- 5.2.1.8. Sensors and Transmitters
- 5.2.2. By Software Type
- 5.2.2.1. APC (Standalone and Customized Solutions)
- 5.2.2.1.1. Advanced Regulatory Control
- 5.2.2.1.2. Multivariable Model
- 5.2.2.1.3. Inferential and Sequential
- 5.2.2.2. Data Analytics and Reporting-based Software
- 5.2.2.3. Manufacturing Execution Systems (MES)
- 5.2.2.4. Other Software and Services
- 5.2.2.1. APC (Standalone and Customized Solutions)
- 5.2.1. By System Hardware
- 5.3. Market Analysis, Insights and Forecast - by End-user Industry
- 5.3.1. Oil and Gas
- 5.3.2. Chemical and Petrochemical
- 5.3.3. Power and Utilities
- 5.3.4. Water and Wastewater
- 5.3.5. Food and Beverage
- 5.3.6. Paper and Pulp
- 5.3.7. Pharmaceutical
- 5.3.8. Other End-user Industries
- 5.4. Market Analysis, Insights and Forecast - by Region
- 5.4.1. North America
- 5.1. Market Analysis, Insights and Forecast - by Communication Protocol
- 6. United States North America Process Automation Market Analysis, Insights and Forecast, 2019-2031
- 7. Canada North America Process Automation Market Analysis, Insights and Forecast, 2019-2031
- 8. Mexico North America Process Automation Market Analysis, Insights and Forecast, 2019-2031
- 9. Rest of North America North America Process Automation Market Analysis, Insights and Forecast, 2019-2031
- 10. Competitive Analysis
- 10.1. Market Share Analysis 2024
- 10.2. Company Profiles
- 10.2.1 Honeywell International Inc
- 10.2.1.1. Overview
- 10.2.1.2. Products
- 10.2.1.3. SWOT Analysis
- 10.2.1.4. Recent Developments
- 10.2.1.5. Financials (Based on Availability)
- 10.2.2 Yokogawa Electri
- 10.2.2.1. Overview
- 10.2.2.2. Products
- 10.2.2.3. SWOT Analysis
- 10.2.2.4. Recent Developments
- 10.2.2.5. Financials (Based on Availability)
- 10.2.3 Emerson Electric Co
- 10.2.3.1. Overview
- 10.2.3.2. Products
- 10.2.3.3. SWOT Analysis
- 10.2.3.4. Recent Developments
- 10.2.3.5. Financials (Based on Availability)
- 10.2.4 Siemens AG
- 10.2.4.1. Overview
- 10.2.4.2. Products
- 10.2.4.3. SWOT Analysis
- 10.2.4.4. Recent Developments
- 10.2.4.5. Financials (Based on Availability)
- 10.2.5 General Electric Co
- 10.2.5.1. Overview
- 10.2.5.2. Products
- 10.2.5.3. SWOT Analysis
- 10.2.5.4. Recent Developments
- 10.2.5.5. Financials (Based on Availability)
- 10.2.6 Schneider Electric SE
- 10.2.6.1. Overview
- 10.2.6.2. Products
- 10.2.6.3. SWOT Analysis
- 10.2.6.4. Recent Developments
- 10.2.6.5. Financials (Based on Availability)
- 10.2.7 Omron Corporation
- 10.2.7.1. Overview
- 10.2.7.2. Products
- 10.2.7.3. SWOT Analysis
- 10.2.7.4. Recent Developments
- 10.2.7.5. Financials (Based on Availability)
- 10.2.8 Fuji Electric
- 10.2.8.1. Overview
- 10.2.8.2. Products
- 10.2.8.3. SWOT Analysis
- 10.2.8.4. Recent Developments
- 10.2.8.5. Financials (Based on Availability)
- 10.2.9 Rockwell Automation Inc
- 10.2.9.1. Overview
- 10.2.9.2. Products
- 10.2.9.3. SWOT Analysis
- 10.2.9.4. Recent Developments
- 10.2.9.5. Financials (Based on Availability)
- 10.2.10 Delta Electronics Limited
- 10.2.10.1. Overview
- 10.2.10.2. Products
- 10.2.10.3. SWOT Analysis
- 10.2.10.4. Recent Developments
- 10.2.10.5. Financials (Based on Availability)
- 10.2.11 ABB Limited
- 10.2.11.1. Overview
- 10.2.11.2. Products
- 10.2.11.3. SWOT Analysis
- 10.2.11.4. Recent Developments
- 10.2.11.5. Financials (Based on Availability)
- 10.2.12 Mitsubishi Electric
- 10.2.12.1. Overview
- 10.2.12.2. Products
- 10.2.12.3. SWOT Analysis
- 10.2.12.4. Recent Developments
- 10.2.12.5. Financials (Based on Availability)
- 10.2.1 Honeywell International Inc
List of Figures
- Figure 1: North America Process Automation Market Revenue Breakdown (Million, %) by Product 2024 & 2032
- Figure 2: North America Process Automation Market Share (%) by Company 2024
List of Tables
- Table 1: North America Process Automation Market Revenue Million Forecast, by Region 2019 & 2032
- Table 2: North America Process Automation Market Revenue Million Forecast, by Communication Protocol 2019 & 2032
- Table 3: North America Process Automation Market Revenue Million Forecast, by System Type 2019 & 2032
- Table 4: North America Process Automation Market Revenue Million Forecast, by End-user Industry 2019 & 2032
- Table 5: North America Process Automation Market Revenue Million Forecast, by Region 2019 & 2032
- Table 6: North America Process Automation Market Revenue Million Forecast, by Country 2019 & 2032
- Table 7: United States North America Process Automation Market Revenue (Million) Forecast, by Application 2019 & 2032
- Table 8: Canada North America Process Automation Market Revenue (Million) Forecast, by Application 2019 & 2032
- Table 9: Mexico North America Process Automation Market Revenue (Million) Forecast, by Application 2019 & 2032
- Table 10: Rest of North America North America Process Automation Market Revenue (Million) Forecast, by Application 2019 & 2032
- Table 11: North America Process Automation Market Revenue Million Forecast, by Communication Protocol 2019 & 2032
- Table 12: North America Process Automation Market Revenue Million Forecast, by System Type 2019 & 2032
- Table 13: North America Process Automation Market Revenue Million Forecast, by End-user Industry 2019 & 2032
- Table 14: North America Process Automation Market Revenue Million Forecast, by Country 2019 & 2032
- Table 15: United States North America Process Automation Market Revenue (Million) Forecast, by Application 2019 & 2032
- Table 16: Canada North America Process Automation Market Revenue (Million) Forecast, by Application 2019 & 2032
- Table 17: Mexico North America Process Automation Market Revenue (Million) Forecast, by Application 2019 & 2032
Frequently Asked Questions
1. What is the projected Compound Annual Growth Rate (CAGR) of the North America Process Automation Market?
The projected CAGR is approximately 2.83%.
2. Which companies are prominent players in the North America Process Automation Market?
Key companies in the market include Honeywell International Inc, Yokogawa Electri, Emerson Electric Co, Siemens AG, General Electric Co, Schneider Electric SE, Omron Corporation, Fuji Electric, Rockwell Automation Inc, Delta Electronics Limited, ABB Limited, Mitsubishi Electric.
3. What are the main segments of the North America Process Automation Market?
The market segments include Communication Protocol, System Type, End-user Industry.
4. Can you provide details about the market size?
The market size is estimated to be USD 39.52 Million as of 2022.
5. What are some drivers contributing to market growth?
Growing Emphasis on Energy Efficiency and Cost Reduction; Demand for Safety Automation Systems; Emergence of IIoT.
6. What are the notable trends driving market growth?
Oil and Gas Industry to Witness Significant Growth.
7. Are there any restraints impacting market growth?
Initial Outlay Needed For the Systems Installation and Ongoing Maintenance Expenses.
8. Can you provide examples of recent developments in the market?
March 2024 - Emerson’s New Comprehensive Automation Platform Empowers Decisive Action from Plant to Enterprise. The newly expanded automation platform will include supervisory control and data acquisition (SCADA) systems, manufacturing execution systems (MES), and operations management software alongside distributed control (DCS) and safety systems (SIS) and other technologies that have been part of the brand for decades. The evolution builds a more comprehensive automation platform to make it easier for users to deliver smarter, safer, more optimized, and more sustainable operations.
9. What pricing options are available for accessing the report?
Pricing options include single-user, multi-user, and enterprise licenses priced at USD 4750, USD 4950, and USD 6800 respectively.
10. Is the market size provided in terms of value or volume?
The market size is provided in terms of value, measured in Million.
11. Are there any specific market keywords associated with the report?
Yes, the market keyword associated with the report is "North America Process Automation Market," which aids in identifying and referencing the specific market segment covered.
12. How do I determine which pricing option suits my needs best?
The pricing options vary based on user requirements and access needs. Individual users may opt for single-user licenses, while businesses requiring broader access may choose multi-user or enterprise licenses for cost-effective access to the report.
13. Are there any additional resources or data provided in the North America Process Automation Market report?
While the report offers comprehensive insights, it's advisable to review the specific contents or supplementary materials provided to ascertain if additional resources or data are available.
14. How can I stay updated on further developments or reports in the North America Process Automation Market?
To stay informed about further developments, trends, and reports in the North America Process Automation Market, consider subscribing to industry newsletters, following relevant companies and organizations, or regularly checking reputable industry news sources and publications.
Methodology
Step 1 - Identification of Relevant Samples Size from Population Database
Step 2 - Approaches for Defining Global Market Size (Value, Volume* & Price*)
Note*: In applicable scenarios
Step 3 - Data Sources
Primary Research
- Web Analytics
- Survey Reports
- Research Institute
- Latest Research Reports
- Opinion Leaders
Secondary Research
- Annual Reports
- White Paper
- Latest Press Release
- Industry Association
- Paid Database
- Investor Presentations
Step 4 - Data Triangulation
Involves using different sources of information in order to increase the validity of a study
These sources are likely to be stakeholders in a program - participants, other researchers, program staff, other community members, and so on.
Then we put all data in single framework & apply various statistical tools to find out the dynamic on the market.
During the analysis stage, feedback from the stakeholder groups would be compared to determine areas of agreement as well as areas of divergence
